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By Sani M Adams, Augustine D. Omah, Christopher N. Mbah, Romanus E. Njoku, Nnaemeka A. Urama, Chikezie W. Onyia, Johnson Ezeanyanwu, and Cyril Ocheri
The wire rod mill of the Ajeokuta Steel Company Limited produces coils, wire rods and re-bars of different sizes. Without the furnace hangers, it will be difficult for the mill to continue to operate. This paper describes the production of furnace roof hangers that are required for re-heating furnace using the spheroidal graphite iron (SGI), highlighting the sand-casting process, charge calculation, and the chemical compositions. The facilities within the foundry shop of the steel company are used to produce furnace roof hangers. The available materials used for the casting of the hangers are the pig iron, scrap ends, foundry returns and magnesium.